High precision servo and transmission system uses 1.260 inch dia. C1 class ball screws with sub-zero and super-finish ground process for maximum smoothness and minimum pitch error. The axis are driven by means of closed loop, direct coupled AC servomotors with 8 millionths resolution and controlled by linear glass scale feedback system. The Hiwin linear guideways’ patented structure reduces up to 90% of friction and vibration producing unparalleled accuracy of motion.
The U-V axis mechanism has been placed in the cabinet above the working area. This design assures reliable durable operation in any shop environment. The rigid structure and 20mm C1 Class U-V ball screws provide high precision at the maximum flushing pressures necessary for high speed cutting.
AU Series Fixed Bed Series Features:
Up to 50% faster cutting than the other large wire EDM machines on the market
Work Piece weights up to 22,000 pounds
Automatic wire threading submerged and at the break point up to 23” in Z height
Maximum work piece size up to 70.5″ x 42.5″ x 31.3″
X Axis Travel 55.1″
Y Axis Travel 31.5″
Z Axis Travel 7.9″
U Axis Travel 5.9″
V Axis Travel 5.9″
Table Feed Rate 40.0 IPM
Max. Taper Angle ±45°
Max. Workpiece (XYZ) 68.5″ x 42.5″ x 7.7″
Max. Workpiece Weight 8,800 lbs.
Wire Diameter 0.006″ – 0.013″
Wire Spool Feed Rate 60 – 787 IPM
Wire Tension 300 – 2,200 grams
Start Hole Diameter 0.020″ ∅
Max. Wire Spool Weight 35 lbs. (100 opt.)
Positioning Accuracy ±0.00016″
Repeatability ±0.00010″
Total Power Required 15 KVA
Deionized Resin Tank 935 0.4 Cubic Ft. Fiberglass Bottle
Tank Capacity 640 Gallons Main No Sub
Floor Space 167″ x 147″ x 97″
CNC Control Screen 15″ Color Touch
CNC Control Device 64-Bit Windows CE PC
Weight 18,920 lbs.
STANDARD ACCESSORIES
Machine, Generator, Numerical Control, and Filter System
Automatic Wire Threading
Fagor Linear Glass Scales 0.000008” Resolution
Dielectric Chiller Unit
11lb. Spool Brass Wire (0.010 dia.) (1 each)
Wire Guides ( 0.010 dia.) (1 set)
Automatic Vertical Wire Alignment Gauge
Diamond Guide Removal Wrench
Filter Cartridges 12 x 20 5μ, Quick Disconnect (4 pieces)
Fiberglass Deionization Resin Bottle (935 0.4 cu/ft capacity X 2)
Virgin DI-Exchange Resin (2 cu/ft)
Flushing Nozzles (Upper / Lowers 2 sets) 4mm (2) and 8mm (2)
Tool Kit
Operation and Maintenance Manuals (1 set)
Complete software, calibration and parameter back-up (USB / CF card)
OPTIONAL ACCESSORIES
PCD Cutting Circuit
ESPRIT CAD/CAM Interface Solid Wire Gold (Windows 7)
Solid Wire Platinum (Windows 7)
Wire Chopper
Jumbo Wire Feeder (45kg capacity)
CE Conformity
Transformer- Multi Tap, Step up/ Step Down, Isolation (accepts 480, 240 & 208 voltages)
ACCUTEX ROTARY TABLE (Factory Installed)
Field Retrofit (includes W-Axis, software/hardware and choice of chuck for workholding)
PREVENTIVE MAINTENANCE ANNUAL PLAN (8 hours of labor)
(Travel expenses & parts used will be at an additional charge. If plan is purchased within
the first 12 months of the machine invoice date, an additional 20% discount will be applied to parts.)
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