QUICKTECH I-42 / I-60 ROBO 4-AXIS MILL/TURN CENTERS WITH INTEGRATED 6-AXIS ROBOT & OPT. B-AXIS
The QuickTECH i-42 ROBO / i-60 ROBO are compact, high precision, high production CNC mill/turn centers cast from Meehanite iron. Available in both 42mm and 60mm bar capacities, this unique chucker is equipped with an integrated Mitsubishi 6-axis robot for automatic parts loading / unloading. The i-42/i-60 ROBO also provides complex milling functions with a standard C-axis spindle and Y-axis for off-center milling with standard live tools. An optional 360° B-axis is available. The i-42/i-60 ROBO features 4 axes (5 opt.), 1 turning spindle, 1 milling spindle, and a total capacity of 17 tools (23 tools with B-axis). A 3-axis (X,Y,Z) gang-type vertical tool post serves the spindle.
Turning Spindle
The spindle sports a 15 HP high torque spindle motor. The spindle has a 42mm bar capacity (60mm opt.) and features a full continuous C-axis with braking system and is standard with a DIN-173-42B collet chuck (60mm collet or 6” 3-jaw chuck opt.). The spindle is cartridge-type and employs P4 high precision bearings for stability and heavy cutting ability.
Tooling System
A unique 3-axis (4 opt.) gang tooling system is standard. The tool post features 6 O.D. turning tools, 5 I.D. turning tools, 3 radial live tool heads and 3 axial live tool heads. The live heads are powered by a 2 HP spindle motor. Rigid tapping is standard. The tool post has a Y-axis for off-center milling operations. Tool change time is near ZERO. In addition, our standard tooling system is Kennametal KM-25 quick change. KM-25 bases are supplied with the machine for O.D. turning tools.
Robot
Integrated and self-contained within the machine is a Mitsubishi S-series 6-axis high speed robot. The robot can load, unload, or turns parts over automatically. The robot can handle parts up to 13 lbs. The robot is positioned so it will not hinder the machine operator during set-up or operation of the machine.
Main Spindle Capacity
Max Bar Working Capacity 2.36″
Max Turning Length 9.8″
Spindle Speed Range (std) 4,000 RPM
Spindle Motor 15 HP
C-Axis Increment .001°
Travel and Feed
Rapid Traverse Rate 1,181″/min.
Tooling System
Tooling Type Gang Tool / Servo Y-Axis / KM-25 Quick Change
Number of Turning Tools 6 O.D. (5 + 1 Cut-Off) & 5 I.D.
Square Shank Size .75″ (20mm)
Boring Bar Capacity .75″ (ER-20)
B-Axis 360°
B-Axis Index Time .3 Seconds 90° / .6 Seconds 360°
Number of Live Tools 6 (3 Axial/3 Radial) (12 opt.)
Live Tool Spindle Motor 2 HP
Live Tool Spindle Speed 4,000
Live Tool Shank ER-20 Collet
Robot
Type Mitsubishi S Series
No. of Axes 6 Articulated
Drive System Mitsubishi AC Servo Motors
Position Detection Method Absolute Encoder
Load Carrying Capacity (Max/Rated) 13.2 lbs. / 11 lbs.
Position Repeatability ± .0008″
General
CNC Control Mitsubishi M80A
Machine Dimensions with Chip Conveyor 132″ x 60″ x 77″
Machine Weight 6,050 lbs.
STANDARD ACCESSORIES
(3) Axial live tool heads (ER-20 collets)
(3) Radial live tool heads (ER-20 collets)
(1) 42mm collet chucks (60mm collet chuck for i-60 main spindle) or 6” 3 jaw chuck (i-60 only)
(5) Front O.D. quick change KM-25 tool holder bases
(5) Front I.D. tool holders (ER-20 collets)
(1) Front parting tool holder (3/4” square shank)
ER-20 collet set (box)
Chip conveyor
Mitsubishi 6-Axis integrated robot with part storage racks
400 PSI / 8GPM high pressure coolant pump
75 PSI / 20 GPM floor coolant pump
Full enclosed machine guards
Auto lubrication system
1 Set of machine and control manuals
OPTIONAL ACCESSORIES
360° B-Axis with 12 live tools
Recommended Kennametal KM-25 tool holder package (certificate)
440/460/480V operation
Turn-key with single part prove-out and turn-off (perishable tooling and working holding not included)
Mitsubishi M80A upgrade to 5-Axis simultaneous
Air conditioner for electrical cabinet instead of heat exchanger
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