QUICKTECH
i-42 Eco / i-60 Eco 4-Axis / 5 Axis Turn / Mill Center with Tailstock
Description
The QuickTECH i-42 Eco / i-60 Eco is a compact, high precision, high production CNC turn / mill center cast from Meehanite iron. Available in both 42mm and 60mm bar capacities, this unique bar processing center provides complete single op part machining including all complex milling functions. The i-42 Eco /i-60 Eco features 4 axes (5 axes with optional B axis), 1 turning spindles, a tailstock, and a total capacity of 17 tools (23 tools with B axis). A 4 axis (X,Y,Z,B) gang type vertical tool post serves the spindle.
Turning Spindle
The main spindle sports a 15HP high torque spindle motor. The main spindle has a 42mm bar capacity (60mm for i-60). The spindle features a full continuous C axis with braking system and are both standard with 42mm DIN-173E-42B collet chucks (60mm DIN-185E-60B for i-60). The main and sub-spindle are synchronized for fast and accurate part transfer. Both spindles employ P4 high precision bearings for stability and heavy cutting ability.
Tooling System
A unique single 4 axis gang tooling system consisting of true linear X,Y, and Z axes plus an optional rotary B axis. The tool post features 6 O.D. turning tools, 5 I.D. turning tools, and 6 live tools (12 with B axis). The fixed live tools are 3 axial and 3 radial but can also be mounted in a continuous 360 degree B axis allowing 12 tools. The live tools are powered by a 2HP spindle motor. Rigid tapping is standard. The tool post has a true linear Y axis for off center milling operations. Tool change time is near ZERO.
Construction
The machine frame and all major components are made from the highest quality cast iron. The machine weighs in at an impressive 6,050 lbs. The i-42/60 Eco uses large, 35mm Hiwin roller type linear guideways in all linear axes. The 35mm rails increase stability and allow heavier cutting. The large 32mm ballscrews are double anchored, pre-tensioned and direct coupled to the Mitsubishi servo motors thus promoting precision.
CNC Controls
The machine is equipped standard with the fully featured and powerful Mitsubishi M80A control with 10.4” LCD. All spindles and axes use Mitsubishi AC servo motors and Mitsubishi amplifiers. The completely matched Mitsubishi CNC system provides extreme reliability and high performance. A 3 year warranty is standard on the CNC system. Optionally, the Fanuc OiT-F Plus with 10.4” LCD is available. The Fanuc system utilizes all Fanuc servo and spindle motors and drives and comes with a standard 2 year warranty.
Standard Features
The machine come with standard features necessary for production turning such as collet chucks, parts catcher, parts conveyor, 400 PSI coolant pump, chip conveyor, and bar feeder interface. In addition, the machine is equipped with a standard tailstock with programmable quill. A fully programmable tailstock, positioned by ballscrew and servo motor is optional.
Main Spindle Capacity i-42 (i-60) Eco
Maximum bar working capacity 1.65” (2.36”)
Maximum turning length 9.8”
Collet Chuck Type DIN KK5-173E/42B (DIN KK6-185E60B)
Spindle nose A2-5 (A2-6)
Hole through draw tube 1.69” (2.56”)
Spindle speed range (std.) 6000 RPM (4000 RPM)
Spindle motor 15HP
C axis increment .001 degrees
Tailstock
Quill travel (hydraulic) 6.3”
Tailstock body travel 15.35” (manual position)
Tailstock quill taper MT #5
Programmable tailstock body(opt) Ballscrew and servo motor
Travel and Feed
Maximum cross travel (X1 axis) 5.9”
Maximum vertical travel (Y1 axis) 16.34”
Maximum longitudinal travel (Z1 axis) 9.05"
Maximum B axis travel (B1, axes) 360 degrees / .001 degree resolution
X1, Y1, Z1, B1 servo motors 2 HP
Ballscrew diameter x pitch 1.25” (32mm) x 10mm pitch
Rapid traverse rate 1181”/ min.
Tooling System
Tooling type Gang Tool/Servo Y axis/KM-25 quick change
Number of turning tools 6 O.D. (5 plus 1 cut-off), 5 I.D.
Square shank size .75” (20mm)
Boring bar capacity .75” (ER-20)
B axis (opt) 360 degrees
B axis index time (opt) .3 secs / 90 degrees, .6 secs 360 degrees
Number of live tools 6 (12 with B axis)
Live tool spindle motor 2HP
Live tool spindle speed 4000
Live tool shank ER-20 collet
General
Positioning accuracy +/- .0002" full stroke
Repeatability +/- .00015"
Coolant tank capacity 45 gallons
Coolant pump motors 1 HP flood / 3HP high pressure
Machine Weight 6,050 LBS
Floor Space with chip conveyor 132" X 60" x 77"
Machine Power Source 208/220 Volts, 3 Phase 75 Amps**
Hydraulic pump motor 1HP
STANDARD ACCESSORIES
(6) Live tools (ER-20 collets)
(1) 42mm Collet chucks (60mm collet chuck for i-60 main spindle)
(5) Front O.D. quick change KM-25 tool holder bases
(5) Front I.D. Tool holders (ER-20 collets)
(1) Front parting tool holder (3/4” square shank)
ER-20 collet set (box)
Parts catcher
Parts conveyor
Chip conveyor
Bar feeder interface
400 PSI / 8GPM High pressure coolant pump
75 PSI / 20 GPM Floor coolant pump
Full enclosed machine guards
Auto lubrication system
Tailstock – manual body position / programmable quill
1 Set of machine and control manuals
OPTIONAL ACCESSORIES
Recommended Kennametal KM-25 tool holder package (certificate)
440/460/480V Operation
360 Degree B axis with 12 live tools
Programmable tailstock body positioned by ballscrew and servo motor
Turn-key with single part prove-out and turn-off (perishable tooling and working holding not included)
Mitsubishi M80A upgrade to 5 axis simultaneous
Fanuc OiT-F control instead of Mitsubishi M80A
Air conditioner for electrical cabinet instead of heat exchanger
We use cookies to improve your experience. Privacy Policy.